The steam solenoid valve normally is a two ways valve. It is an electromechanical controlled and usually used to control the flow of high temperature liquid or gas. There are various team Solenoid Valve types, but the main variants are pilot or direct-acting. The most widely used direct-acting valve uses system line pressure to open and close the main orifice in the valve body.
We desgin all of the parts for high temperature working environment. The main parts of the solenoid valve include the solenoid coil, movable pilot plug, plug drivepipe, valve cover, valve body, piston or diaphragm.
1. Fixation Nut- Carbon Steel or Stainless Steel
2. Movable Plug-Pure iron
3. Solenoid Coil-Copper
4. Plug Drivepipe-Stainless Steel
5. Piston Spring-Carbon Steel
6. Valve Body-Brass
7. Thread Port
8. Plug Spring-Carbon Steel
9. Terminal box-ABS
10. Plug Forepart-Pure iron
11. Sealing Ring-PTFE
12. Seal Piston-Brass or Stainless Steel
Steam solenoid valves are available in a range of materials including Brass, Bronze, Stainless Steel and Cast Iron which can be used depending on the application and environment. In the food or corrosive industry applications, we always adopt Stainless steel solenoid valve where as Brass or Bronze are generally used for industrial systems such as steam boiler outlets, commercial steam washing machines or steam presses in laundries, vending coffee machines, sterilising systems, moulding and autoclave systems.
The internal seals of steam solenoid valves should generally PTFE, which can withstand steam temperatures up to 200°C however regarding to the cheaper rubber seal such as EPDM, we adopt them in some instances but this has temperature limitations of under 150°C.
Black Polyphenylen sulphide: Protection Grade: IP65, IP68 Available. Max Working Temperature: 150°C (300°F)
Black Epoxy Resin: Protection Grade: IP65, IP68 Available. Max Working Temperature: 100°C (212°F)
When energize the valve, the coil generate magnetic force to lift the plunger. The plunger move upward and open pilot orifice. The upper chamber fluid will drain from the aperture, and the pressure drop. That lead to the piston pressed upward under the press of underneath chanmber. Therefore the diaphragm/piston is lifted way from the main orifice, which allows the full media flow through the valve.
To Close: When de-energize valve, the coil magnetic force disppeared, the plunger move downword under the weight of pluger and the plunger forepart will block off the pilot orifice. The system pressure builds up on the top of the diaphragm/piston through the bleed orifice, forcing the diaphragm/piston down until it covers the main orifice and stops media flow through the valve. For this type valve, the minimum system pressure is 14PSI.
After energizing the coil, the moving iron core moves down due to the coil magnetic force, pressing down the pluger. And block off orifice of the piston, therefor the pressure in upper chamber rises. When the pressure rises to a certain value, the pressure difference between the top and bottom chamber will push the piston downward, and finally closed the main orifice of the valve. Because of the electromagnetic force, the moving iron core pluger is attracted at the bottom, tightly sealed the pilot orfice on the piston. Therefore to keep the closed status.
When de-energized the coil, the electromagnetic suction force is zero, the Iron core pluger are lifted upward by the spring. Then open the pilot orifce, and the upper chamber liquid draining lead to the lower pressure compared with downward cavity. The piston is lifted under the pressure and open the main valve orifice.
The temperature and pressure of saturated steam are relatively stable. The temperature is lower than 250 °C. The working pressure is lower than 1.6MPa.
They are widely used in textile, printing, chemical, plastics, rubber, pharmaceutical, food, building materials, machinery, electrical appliances, surface treatment and scientific research departments as well as bathroom, canteen, air conditioning and other automatic control systems.
Heat-resistant: Special high-temperature-resistant coil mateiral and valve sealing material are used on the valve.
The temperature can be up to 400 degrees Celsius. The working pressure is lower than 4.0MPa.
The use of metal hard sealing improves the operating temperature and service life of the product.
This kind of product can be used in water, light oil, heavy oil, non-corrosive gases, steam, and other fluids. For example, in the power station piping drainage system and the evaporator exhaust system, double-bit automatic adjustment and remote control for the medium in the pipeline are performed.
Selecting the right steam solenoid valve is critical to ensure the optimal performance of your application. A few factors to consider when choosing a steam solenoid valve include the steam’s pressure and temperature, the valve’s materials of construction (which should be capable of withstanding these conditions), the valve size (which should match the piping), and the power requirements.
As always, it’s essential to consult with a valve specialist or a professional engineer when selecting a valve to ensure it meets your specific needs and application requirements.
Selecting the appropriate solenoid valve requires careful consideration of several factors.
Determine the compatibility of the valve materials with the fluid being controlled. Consider factors such as fluid type, temperature range, corrosiveness, and any contaminants present. Polyvinyl chloride (PVC), brass, and stainless steel are commonly used in solenoid valves.
Determine the preferred method of valve actuation based on the system requirements. Solenoid valves can be operated in various ways, such as normally closed (NC) or normally open (NO) configurations. Additionally, consider the response time and power requirements of the valve’s actuation mechanism to ensure compatibility with the power-generation system.
Consider the required flowrate and pressure drop across the valve. Select a valve size that can handle the desired flow capacity while maintaining acceptable pressure losses.
Evaluate the system’s operating pressure and temperature ranges. Select a solenoid valve that can handle the maximum pressure and temperature encountered in the application without compromising its integrity or performance.
Evaluate the electrical requirements of the solenoid valve, such as voltage, current, and frequency. Ensure that the valve’s electrical characteristics match the available power supply. Consider factors such as the voltage type (alternating current [AC] or direct current [DC]), coil insulation class, and any required certifications for hazardous environments.
Consider safety aspects such as fail-safe features, certifications, and compliance with industry standards. Valves with fail-safe mechanisms, such as spring-return or redundant solenoids, can prevent accidents in critical power generation processes.
SPECIFICATIONS
Valve Model: Normally Open/Normally Close
Medium: Steam, Hot Water, Air, Non-flammable oil or gas. Flammable gas or oil, the valve must be assembled with EX-proof Coil.
Port Size: 1/8″; 1/4″; 3/8″; 1/2″; 3/4″; 1″; 1-½”; 1-¾”; 2″ for selection.
Thread: NPT, G, BSPT are available.
Maximum Medium Temperature: -5 to 180°C (23 to 356°F).Ambient
Available Voltage: AC24V, AC110V(50/60HZ), AC220V, AC380V; DC12V, DC24V, DC48V,
Available Coil Molding Material:
Black Polyphenylen sulphide Protection Grade: IP65/68, Max Working Temperature: 150°C (300°F)
Understanding the functions and applications of steam solenoid and hot water solenoid valves is fundamental to the proper operation and efficiency of various systems, whether in a domestic or industrial setting. The importance of these versatile devices can’t be overstated. They are the lifeblood of many applications, enabling precise control of steam and hot water flow, thereby enhancing operational safety and efficiency.
Whether you’re involved in power generation, sterilization, heating systems, or just using home appliances, these valves play a crucial role. Selecting the right valve for your specific needs can make all the difference in the performance and longevity of your system.
For more information or assistance in selecting the perfect solenoid valve for your application, contact us today.